Structural Composition

Cyclone separation unit: Composed of cyclone barrels and flow deflectors. It forms centrifugal force field for particle separation. Parallel design increases air volume and saves floor space.

Spray adsorption unit: Consists of spray layers and packing layers. Equipped with atomizing nozzles and hollow-solid balls to expand gas-liquid contact area.

Water circulation unit: Made up of water pumps, pipelines and water tanks. The circulating washing liquid reduces reagent consumption and operating cost.

Material matching system: Various materials are selected according to waste gas properties, such as 316L stainless steel, FRP and lined carbon steel.

Cyclone Tower

Working Principle

Gas introduction and acceleration: Waste gas is sucked into the tower by negative pressure fan and accelerated to form high-speed rotating airflow.

Centrifugal separation: Under centrifugal force, heavy particles are thrown to the tower wall and separated by gas-liquid emulsification.

Gas-liquid purification: The packing layer and spray system further remove residual pollutants by physical adsorption and chemical reaction.

Final discharge: Qualified clean gas is exhausted from the top, while impurities settle at the tank bottom for regular cleaning.

Design Parameters

Dust-laden gas: Empty tower velocity 0.8-1.0m/s, residence time 3-4s.

Soluble waste gas: Empty tower velocity 0.4-0.6m/s, residence time 8-12s.

Ammonia-containing waste gas: Empty tower velocity 0.3-0.6m/s, residence time 7-12s.

Acidic waste gas: Empty tower velocity 1m/s, residence time 5-6s.

Core Advantages

High purification efficiency: Dual purification structure ensures pollutant removal rate over 95%.

Strong adaptability: Air volume ranges from 1000m³/h to 100000m³/h for different working conditions.

Low operating cost: Recycled liquid and modular components reduce maintenance and consumption cost.

Application Scenarios

Application scope: Widely used in petroleum, chemical, pharmaceutical and food industries for gas purification, solid-liquid separation and harmful gas treatment.